The Manufacturing Facility
Omni Protech has a world class manufacturing facility with all the latest equipment and top-notch QC & QA facility. The facility is competent in manufacturing high quality capsules & oral liquids complying with all the latest WHO GMP guidelines.
Fully Automatic De-Dusting Tunnel at Receipt Bay
Sampling Booth – API & Excipients
Dispensing Room with controlled conditions
Dispensing Booth with Laminar Air Flow
Capsule Manufacturing Area
Capsule Packing Area with 4 strip pack machines
Purified Water Plant with RO & Ultra Filtration
Liquid Manufacturing Area -1
Liquid Manufacturing Area -2 with 3 tanks of 10000L capacity
Liquid Manufacturing Area -2
Bulk Liquids Filling Line
Bulk Liquids Packing Line with auto labelling
Bottle Filling Machine with 100-150 bottles/minute
Bottle Filling Line for both Glass & PET bottles with multiple pack size
Please find below the detailed description of the Manufacturing Facility
- Plot Area: 5147 Square Meter
- Built up Area: 6807.34 Square Meter
Section Wise Area Is As Under
| Liquids | 807.8 sq.meter |
| Capsules | 736.88 sq.meter |
| Stores | 3511.44 sq.meter |
| QC & QA | 491 sq.meter |
| Ancillary Area | 371.7 sq.meter |
| Effluent Treatment Plant | 480.5 sq.meter |
List of Major Instruments in Production Department
1. Liquid Section (Manufacturing)
| Name of Equipment | Area 1 Typical Batch Size 4800 Liter: Syrups 2000 Liter: Suspensions & Emulsions | Area 2 Typical Batch Size: 10000 Liters |
|---|---|---|
| Sugar Transfer System | 3000 Kg/Hr. | 3000 Kg/Hr. |
| Sugar Syrup Tank | 2000 Liter | 8500 Liter |
| Main Manufacturing Tank | 4800 Liter | 10000 Liter |
| Holding Tanks | 4800 Liter (2 Nos) | 10000 Liter (2 Nos) |
| Sparkler Filter Press | 14 Inches (8 Plates) | 24 Inches (15 Plates) |
| In – Line Colloid Mill | 3000 Liter/Hr. | - |
| In – Line Homogenizer | - | 3000 er/Hr. |
2. Liquid Section (Packing)
| Name of Equipment | Line 1 | Line 2 | Line 3 For Bulk Liquid (500ml to 5 Liter) |
|---|---|---|---|
| Bottle Washing Machine | 100-150 Bottles per minute | 150-250 Bottles per minute | - |
| Bottle Filling Machine | 100-150 Bottles per minute | 150-250 Bottles per minute | - |
| Bottle Labelling Machine | 100-150 Bottles per minute | 150-250 Bottles per minute | - |
| Two - Head Bottle Filling Machine | - | - | 6 Bottles per minute |
| Single Head Sealing Machine | - | - | 16 Bottles per minute |
| Four Head Sealing Machine | - | - | 16 Bottles per minute |
| Induction Sealing Machine | - | - | 20 Bottles per minute |
| Sticker Labelling Machine | - | - | 60 Bottles per minute |
3. Capsules Section
| Name of Equipment | Capacity |
|---|---|
| Tray Drier | 24 Tray |
| Double Cone Blender | 1340 Liter |
| Single Cone Blender (2 Nos) | 450 Liter |
| Automatic Capsule Filling Machines (4 Nos) | 3 Million capsules per shift |
| Semi – Automatic Capsule Filling Machine (1 No) | 200,000 capsules per shift |
| Strip Packing Machines with Empty Pocket Detector (EPD) & Inline Cartoners (4 Nos) | 600,000 capsules per shift (on each machine) |
| Blister Packing Machine (1 No) | 500,000 capsules per shift |
| Automatic Carton Printing Machine (2 Nos) | 40000 Carton per shift |
List of Equipments in the Utility Section
| Name of Equipment | Quantity | Capacity |
|---|---|---|
| Transformer | 1 No | 950 KVA |
| Boiler | 2 No | 300 Kg/Hr. 500 Kg/Hr. |
| Electricity Generator Set | 1 No | 380 KVA |
| Air Compressor | 5 No | 200 CFM (Combined) |